A busy warehouse is full of movement, forklifts transporting pallets, workers loading trailers, and cargo being shifted and stored. While forklifts are one of the most valuable tools in these environments, they can also be among the most dangerous if not used properly. Statistics tell the story: forklifts are involved in only about 1% of lost-time accidents, but they account for roughly 10% of serious injuries. Those injuries often happen when:
- A forklift strikes a pedestrian.
- A load falls on a pedestrian or driver.
- A forklift tips over or falls between a trailer and dock.
Key Practices for Forklift Operators
Safe forklift operation starts with skill, hazard awareness, and focus. Follow these essential practices:
- Drive like you’re on the road. Observe safe speeds, maneuver carefully, and follow all loading/unloading procedures.
- Stay inside the guard. Keep arms and legs inside the forklift and wear your seatbelt, it’s your best chance of staying safe if the equipment tips over.
- Inspect your equipment and environment. Make sure dock plates are in good condition and properly anchored before use. Never use damaged or makeshift plates.
Dock and Trailer Safety
The dock plate is your bridge between the warehouse and trailer—treat it with respect. Damaged plates should be reported immediately. Trailers should be chocked to prevent movement and supported with jacks when parked to avoid tipping.
Pedestrian Awareness
As a pedestrian, give forklifts plenty of space. Remember that the steering axle is in the rear, meaning the back of the forklift swings wide during turns. Stay alert when palletized loads are lifted, shifting cargo can topple.
Manual Handling in Trailers
Before lifting or moving heavy cargo in a trailer, assess the situation. Ask for a co-worker’s help or use mechanical assistance when needed. Avoid risky solo lifts that could lead to back injuries or damaged goods.
The Bottom Line
Forklift safety is about more than compliance, it’s about protecting people, equipment, and cargo. Whether you’re operating a forklift or working near one, awareness and safe habits are your strongest defense against accidents.
